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One-Step
One-Step Trowel-On Membrane* is the latest in the energex® series of NextGen products. It is a patented* self-gauging trowel-on membrane that acts as both moisture/air barrier and adhesive. One-Step Trowel-On Membrane* produces a level surface of approximately 1.5 mm thickness of membrane and adhesive with standard hand trowel applications and allows simultaneous installation of drainage insulation. This feature makes waterproofing applications fast and easy, saving labor costs of 25% or more in efficient application of drainage insulation over vapor/air barrier membrane.Uses One Step Trowel On Membrane* is used as a trowel applied weather barrier/adhesive over Gypsum sheathing, Dens GlassGold / SECUROCK and sound unpainted exterior grade woodbased sheathings such as plywood and non-veneer boards. For use on other substrates, contact energex® for specific written approval. All Joints must be reinforced with a 4” wide strip of ENERMITE 2.5 mesh. Surface Preparation Surfaces shall not be below 45° F or painted and must be clean, dry, structurally sound and free of grease or oil. American Plywood Association guidelines must be followed to insure proper installation of the wood based sheathings. Application One Step Trowel On Membrane* should be applied directly to the substrate using a stainless steel trowel. Integrated orb technology gauges the coating thickness. By trowel tape the substrate joints with Enermite 2.5 Detail Mesh. Upon completion of joint taping, skim (using the integrated orbs as a gauge) the entire substrate field, making sure there are no voids or thin areas on the surface area. The One Step Trowel On Membrane* is tinted to help with this process. While the One Step is wet place the energex® EPS Foam into the coating in a running bond pattern as per the standard details. Allow 3-6 hours of cure time before rasping the foam boards. Mixing No mixing is required. Add NO Water! Job Conditions Temperature for application of One Step Trowel On Membrane* must be 45° For higher and must remain so for a minimum of 48 hours. Storage One-Step Trowel-On Membrane* must be stored at 45° F or above in tightly sealed containers out of direct sunlight. Adhesive Use Notes: One Step Trowel On Membrane* IS NOT SUITABLE for Bonding Isulation Board to Insulation Board Drying Time Drying time depends upon the air temperature relative humidity and the porosity of the sheathing. Under average drying conditions (70° F, 55% R.H.), One Step Trowel On Membrane* sets within 3 hours and achieves full cure in approximately seven days. Protect work from rain for at least 12 hours. Working Time After applying One Step Trowel On Membrane* to the substrate, the insulation board should be immediately attached to the substrate. Bond Strength For ASTM-D987: 50 psi (plywood/plywood substrate failure). Water Vapor Transmission Creates a water vapor barrier when installed according to application instructions. Flexibility Will accommodate reasonable movement of wood based sheathings due to expansion and contraction without reduction of bond. Clean Up Clean tools with water while One Step is still wet. Coverage 140 square feet per pail.
Read MoreProduct Method Results Tensile Strength ASTM-D412 150-200psi Elongation ASTM-D412 350-400% Viscosity ASTM-D2393 100-104 K.U. Low Temp. Flex band @ -20°F ASTM-D412 passes 180° In Service Temp. Range ASTM-D822 -20°F - 200°F Permeability ASTM-E96-80 4.8 perms @ 29 dry mils. Rate of Airflow ASTM-E283 Infiltration<0.0001cfm/ft^2 Exfiltration<0.0001cfm/ft^2 Freeze/Thaw Stability Passes 5 Cycles Flash Point None Solids by Weight 69.9% Solids by Volume 60% -
Enermix
Enermix is a 100% acrylic based product which is field mixed one-to-one by weight with Portland cement to produce the Enermix Adhesive/Embedding mixture.
Read MoreUses Enermix is used to adhere insulation board to an approved substrate and to embed reinforcing mesh as part of the base coat of the energex® System. Mixture can also be used as a skim coat to produce a smooth level surface on masonry or concrete. Surface Preparation Application is to energex® recommended substrates. Typically, these include exterior grade gypsum sheathing on either steel or wood studs, clean unpainted concrete, concrete block, brick and stucco. Masonry, concrete and brick substrates must be flat within 1/4” in any four foot radius.
For other substrates, please contact the energex® Representative. Surfaces must not be below 40°F or painted and must be clean, dry, structurally sound and free of efflorescence, grease, oiI, form release agents, and curing compounds.Cautions and Limitations •Clean potable water may be added to adjust workability. Do not add water until after the cement is thoroughly mixed. DO NOT OVERWATER.
•Use only Type I or Type II, grey or white, Portland cement.
•Do not install Enermix on the substrate using the notch trowel.Mixing Thoroughly mix the Enermix with Type I or Type II Portland cement at 1: 1 ratio by weight. Allow the mixture to set for 5 minutes. Re-temper by adding a small amount of water to achieve the desired workability. Job Conditions Temperature for application of Enermix must be 40°F or higher and must remain so for a minimum of 24 hours. Storage Enermix must be stored at 40°F or above in tightly sealed containers out of direct sunlight. Adhesive Application Using a stainless steel trowel, install a ribbon of Enermix 2” (51 mm) wide by 3/8” (10mm) thick around the entire perimeter of the Insulation Board. Place eight dabs of Enermix 3/8” (1 Omm) thick by 4” (1 02mm) in diameter approximately 8” (204mm) on center to the interior area. Alternatively, a notch trowel may be used to install the Enermix on the entire back of the Insulation Board. The 2” (51 mm) wide by 3/8” (10mm) thick ribbon must be installed around t he entire perimeter of the board. (CAUTION - Do not install Enermix on the substrate using the notch trowel.) Immediately place the Insulation Board on the substrate and slide into position. Do not allow the Enermix to form a skin before positioning the Insulation Board on the substrate. Embedding Application Use a stainless steel trowel to apply Enermix to the surface of the Insulation Board to a uniform thickness as recommended for type of reinforcing mesh being installed. Immediately place the reinforcing mesh against the wet Enermix. The surface of the Enermix is smoothed with a trowel until the reinforcing mesh is fully embedded. The pattern of the mesh must not be visible. Temporary Protection Shall be provided at all times until basecoat, finish, and permanent flashing, sealants, etc. are completed to protect the wall from weather and other damage. Drying Time The drying time of the Enermix Base Coat is dependent upon the air temperature and relative humidity. Under average drying conditions (70°F, 55% R.H.), protect work from rain for at least 24 hours. When used to bond insulation board to approved substrate, a period of 24 hours must elapse to allow the Enermix to form a positive bond. The Insulation Board should not be worked on while the Enermix is curing. Working Time After mixing, the working time of Enermix is approximately one hour depending on ambient conditions. Bond Strength (ASTM D-897): 60 psi (gypsum sheathing) 160 psi (concrete block) Clean Up Clean tools with water while Enermix is still wet. Coverage Approximately 120 square feet of surface area per 60 lb. pail. This includes adhesive and base coat layers. -
EnermixPlus
Enermix Plus is a 100% acrylic-based product which, when mixed with Portland cement, provides a high build, exceptionally easy to trowel adhesive/embedding coat.
Uses Enermix Plus is utilized where a high build (maximum 1/4”), crack, resistant, cementitious coating is required, for example, to skim rough masonry, to fill small voids in cementitious substrates and as the base coat for mechanically fastened systems. Surface Preparation Surfaces shall be above 40° F, unpainted and must be clean, dry, structurally sound, and free of efflorescence, grease, oil, form release agents and curing compounds. Mixing Thoroughly premix the Enermix Plus. Into a clean plastic container, pour 1/2 of the freshly mixed Enermix Plus, add 1 quart of clean potable water and 1/3 of a bag (approximately 30 Ibs.) of fresh, lump-free cement slowly and mix thoroughly. Additional water may be added to the Enermix Plus mixture to achieve a workable consistency. Up to 1/2 gallon of water per 1/2 pail of Enermix Plus may be added. DO NOT OVERWATER THE Enermix Plus MIXTURE AS THIS WILL DEGRADE THE PERFORMANCE OF THE PRODUCT. Allow the mixture to set for five (5) minutes. Re-mix and temper by adding a small amount of water to achieve the desired workability Job Conditions Temperature for application of Enermix Plus must be 40° F or higher and must remain for a minimum of 24 hours. Storage Enermix Plus must be stored at 40° F or above in tightly sealed containers out of direct sunlight. Application With a stainless steel trowel, apply the Enermix Plus to the recommended substrate at a thickness not to exceed 1/4”. Enermix Plus may also be applied using spray equipment. Drying Time The drying time of Enermix Plus mixture is dependent upon the air temperature and relative humidity. Under average drying conditions (70° F, 55% R.H.), protect work from rain for at least 24 hours. Being a cementitious product, Enermix Plus mixture develops full strength in 28 days. Working Time After mixing, the working time of Enermix Plus mixture is 2 to 4 hours, depending on ambient conditions. Water Vapor Transmission (ASTM E-96): 10 perms. Clean Up Clean tools with water before Enermix Plus has set.
Read MoreProduct Method Results Accelerated Weathering ASTM G-23 Passes 2000 hours. Mildew Resistance Mil Std 810B No growth of mildew. Compressive Strength ASTM C-109 5460 psi (28 days). Tensile Strength ASTM C-190 690 psi (28 days). Freeze/Thaw ASTM C-666 Passes 300 cycles. -
EnermixDry
energex® Enermix Dry Powder Mix is a specially formulated cementitious product enriched with polymers. Upon blending with water, an adhesive/embedding mixture is made which is ready for the energex® System.
Read MoreUses Enermix Dry is used to adhere insulation board to an approved substrate and to embed reinforcing mesh as part of the base coat of the energex® System. The mixture can also be used as a skim coat to produce a smooth level surface on masonry or concrete. Surface Preparation Application is to energex® recommended substrates.
Typically, these include exterior grade gypsum sheathing on either steel or wood studs, clean unpainted concrete, concrete block, brick and stucco. Masonry, concrete and brick substrates must be flat within 1/4" in any four foot radius. For other substrates, please contact the energex® representative. Surfaces must not be below 40 degree F or painted and must be clean, dry, structurally sound and free of efflorescence, grease, oil, form release agents and curing compounds.Cautions and Limitations Clean potable water must be added to adjust workability. DO NOT OVERWATER! Mixing To a 50 lb. bag of Enermix Dry Powder Mix, add 1-1/2 gallons of water. Mix in a 5 gallon can with Jiffy Mixer for about 3 minutes until homogenous. Re-temper by adding a small amount of water to achieve the desired workability. Job Conditions Temperature for application of Enermix Dry must be 40 ° F or higher and must remain so for a minimum of 24 hours. Storage Enermix Dry must be stored at 40° F or above in tightly sealed containers out of direct sunlight. Adhesive Application Using a stainless steel trowel, install a ribbon of Enermix Dry 2” (51mm) wide wide by 3/8” (10mm) thick around the entire perimeter of the Insulation Board. Place eight dabs of Enermix Dry 3/8” (10mm) thick by 4’ (102mm) in diameter approximately 8” (204mm) on center to the interior area.
Alternatively, a notch trowel may be used to install the ENERMIX DRY on the entire back of the Insulation Board. The 2” (51 mm) wide by 3/8” (10mm) thick ribbon must be installed around the entire perimeter of the board. (CAUTION - Do not install Enermix Dry on the substrate using the notch trowel). Immediately place the Insulation Board on the substrate and slide into position. Do not allow the Enermix Dry to form a skin before positioning the Insulation Board on the substrate.Embedding Application Use a stainless steel trowel to apply Enermix Dry to the surface of the Insulation Board to a uniform thickness as recommended for the type of reinforcing mesh being installed. Immediately, place the reinforcing mesh against the wet Enermix Dry. The surface of the Enermix Dry is smoothed with a trowel until the reinforcing mesh is fully embedded. The pattern of the mesh must not be visible. Temporary Protection Shall be provided at all times until the base coat, finish, and permanent flashings, sealants, etc. are completed to protect the wall from weather and other damage. Drying Time The drying time of the Enermix Dry is dependent upon the air temperature and relative humidity. Under average drying conditions, (70° F, 55% RH), protect work from rain for at least 24 hours.
When used to bound insulation board to an approved substrate, a period of 24 hours must elapse to allow the Enermix Dry to form a positive bond. The insulation board should not be worked on while the Enermix Dry is curing.Working Time After mixing, the working time of Enermix Dry is approximately one hour depending an ambient conditions. Bond Strength (ASTM D-897) - 60 psi (gypsum sheathing), 160 psi (concrete block). Clean Up Clean tools with water while Enermix Dry is still wet. Coverage Approximately 110 square feet of surface area per 50 lb. per bag. -
NonCem
energex® NC is a ready mixed 100% acrylic embedding coat which does not require cement.
Read MoreUses energex® NonCem is used to embed reinforcing mesh as part of the base coat of the energex® System. Cautions and Limitations Avoid prolonged skin contact. Shelf life is one year. The energex® NonCem must not be allowed to form a skin prior to installation. Mixing No mixing is required, water should not be added. Job Conditions Temperature for the application of energex® NonCem must be 45° F or higher and must remain so for a minimum of 48 hours. Storage Protect from freezing. energex® NonCem must be stored at 40° F or above in a tightly sealed container out of direct sunlight. Application Use a stainless steel trowel to apply energex® NonCem to the surface of the substrate to a uniform thickness as recommended for type of reinforcing mesh being installed. Immediately place the reinforcing mesh against the wet energex® NonCem. The surface of the energex® NonCem is smoothed with a trowel until the reinforcing mesh is fully embedded. The pattern of the mesh will not be visible. Temporary Protection Shall be provided at all times until base coat, finish, and permanent flashing, sealants, etc. are completed to protect the wall from weather and other damage. CLEAN UP - Clean tools with water while energex® NonCem is still wet. Drying Time Under normal conditions and proper application, energex® NonCem will dry within 24 hours. Adverse temperature and relative humidity will alter drying times. energex® NonCem must be thoroughly dry prior to application. When in doubt, verify with a moisture meter. Working Time Material will surface dry by evaporation after being applied to the substrate. The drying time varies depending on relative humidity, climatic conditions and surface absorption. energex® NonCem will not harden if kept in properly closed containers. Bond Strength Excellent adhesion to concrete, cement block, plaster, gypsum board, polystyrene, wood (properly sealed) and rust-proofed metal. Flexibility Flexible and chip resistant. Clean Up Clean tools with water while energex® NonCem is still wet. Coverage Approximately 175 sq. ft. of surface area per pail. -
EnerFast
energex® Enerfast Powder Mix is specially formulated cementitious product enriched with Polymers. Upon blending with water, and adhesive/embedding mixture is achieved for the energex® System
Read MoreUses EnerFast is used to adhere insulation board to an approved substrate and to embed reinforcing mesh as part of the base coat of the energex® System. The mixture can also be used as a skim coat to produce a smooth level surface on masonry or concrete. Surface Preparation Application is to energex® recommended substrates. Typically, these include exterior grade gypsum sheathing on either steel or wood studs, clean unpainted concrete, concrete block, brick and stucco. Masonry, concrete and brick substrates must be flat within 1/4" in any four foot radius. For other substrates, please contact the energex® representative. Surfaces must not be below 40° F or painted and must be clean, dry, structurally sound and free of efflorescence, grease, oil, form release agents and curing compounds. Cautions and Limitations Clean potable water must be added to adjust workability. DO NOT OVERWATER!
Do not install EnerFast on the substrate using the notch trowelMixing To a 50 lb. bag of EnerFast Powder Mix, add 1-1/2 gallons of water. Mix in a 5 gallon can with Jiffy Mixer for about 3 minutes until homogenous. Re-temper by adding a small amount of water to achieve the desired workability. Job Conditions Temperature for application of EnerFast must be 40° F or higher and must remain so for a minimum of 24 hours. Storage EnerFast must be stored at 40° F or above in tightly sealed containers out of direct sunlight. Adhesive Application Using a stainless steel trowel, install a ribbon of EnerFast 2" (51mm) wide wide by 3/8" (10mm) thick around the entire perimeter of the Insulation Board. Place eight dabs of EnerFast 3/8" (10mm) thick by 4' (102mm) in diameter approximately 8" (204mm) on center to the interior area. Alternatively, a notch trowel may be used to install the EnerFast on the entire back of the Insulation Board. The 2" (51 mm) wide by 3/8" (10mm) thick ribbon must be installed around the entire perimeter of the board. (CAUTION - Do not install EnerFast on the substrate using the notch trowel). Immediately place the Insulation Board on the substrate and slide into position. Do not allow the EnerFast to form a skin before positioning the Insulation Board on the substrate. Embedding Application Use a stainless steel trowel to apply EnerFast to the surface of the Insulation Board to a uniform thickness as recommended for the type of reinforcing mesh being installed. Immediately, place the reinforcing mesh against the wet EnerFast. The surface of the EnerFast is smoothed with a trowel until the reinforcing mesh is fully embedded. The pattern of the mesh must not be visible. Temporary Protection Shall be provided at all times until the base coat, finish, and permanent flashings, sealants, etc. are completed to protect the wall from weather and other damage. Drying Time The drying time of the EnerFast is dependent upon the air temperature and relative humidity. Under average drying conditions, (70 ° F, 55% RH), protect work from rain for at least 12 hours. EnerFast will set up in 2 hours under normal conditions. When used to bound insulation board to an approved substrate, a period of 12 hours must elapse to allow the EnerFast to form a positive bond. The insulation board should not be worked on while the EnerFast is curing. Working Time After mixing, the working time of EnerFast is approximately one hour depending an ambient conditions. Bond Strength (ASTM D-897) - 60 psi (gypsum sheathing), 160 psi (concrete block). Clean Up Clean tools with water while EnerFast is still wet. Coverage Approximately 110 square feet of surface area per 50 lb. per bag. -
Exhesive
Exhesive is a fully formulated, premixed water based acrylic co-polymer adhesive.
Read MoreUses Exhesive is used to bond energex® Insulation Board to exterior grade gypsum sheathing and sound unpainted exterior grade wood based sheathings such as plywood and non-veneer boards. For use on other substrates, contact energex® for specific written approval. Surface Preparation Surfaces shall not be below 45° F or painted and must be clean, dry, structurally sound and free of grease or oil. American Plywood Association guidelines must be followed to insure proper installation of the wood based sheathings. Cautions and Limitations The adhesive must be allowed to form a skin prior to installation on the wall. Notes Exhesive IS NOT SUITABLE FOR BONDING INSULATION BOARD TO INSULATION BOARD. Mixing No mixing is required, water should not be added. Job Conditions Temperature for application of Exhesive must be 45° F or higher and must remain so for a minimum of 48 hours. Mixing - No mixing is required. Water should not be added. Storage Exhesive must be stored at 45° F or above in tightly sealed containers out of direct sunlight. Application All exposed edges of the insulation board must be wrapped with energex® mesh and embedded in Enermix. Exhesive shall be applied directly to the insulation board using a ¼” x ¼” x 1 ½” rounded notched trowel. The coated insulation board should be immediately pressed onto the surface of the substrate and slid into place. Apply firm pressure to the entire surface to insure complete contact between the coated insulation board and the substrate and insure that board edges abut tightly and that there is not any Exhesive between the boards. Temporary fasteners may be used, especially where contours exist to insure adequate contact between the coated insulation board and the substrate during the drying period. Care should be taken when removing the fasteners to avoid damage to the insulation board. Once the insulation board has been installed, wait a minimu m of 24 hours before working on the surface. Drying Time Drying time depends upon the air temperature relative humidity and the porosity of the sheathing. Under average drying conditions (70° F, 55% R.H.), Exhesive sets within 24 hours and achieves full cure in approximately seven days. Protect work from rain for at least 48 hours. Working Time After applying Exhesive to the insulation board, the coated board should be immediately attached to the substrate. Bond Strength (ASTM D-897) - 50 psi (plywood/plywood substrate failure). Water Vapor Transmission Does not create a water vapor barrier when installed according to application instructions. Flexibility Will accommodate reasonable movement of wood based sheathings due to expansion and contraction without reduction of bond. Clean Up Clean tools with water while Exhesive is still wet. Coverage 300-400 square feet per pail.
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